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CASE STUDY 10:   New Dairy Farm - Cornwall  
BEFORE:
HigherTrestrayle Farm, Cornwall, UK
 
Site for new dairy farm
Site for new dairy farm - during construction

Background:

Higher Trestrayle farm had some existing general purpose buildings, but has never been run as a dairy unit.

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In March 2020 CowPlan were approached to work with the team.  We were asked to design a new dairy farm for around 330 cows, including dry cows, with space for future options to expand.

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This needed to be efficient to run, well design with modern principles in terms of cow space, operator and machinery flow etc.

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After several phases of design, including having to change sites due to archaeological issues, we finalised the designs which went to planning.

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Planning permission was achieved and the unit started construction.

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The new dairy started milking cows in the autumn of 2022.

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Designs for Higher Trestrayle farm - new dairy
AFTER:
New dairy farm - sunrise
Feed passage - 3m cantilevers each side
Milking parlour

Cubicle shed:

The unit consist of a cubicle house for 256 cows, with a perimeter feed design.  The feed is protected by large 3m cantilevers.

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The design used internal RSJ's enabling smaller steels at the feed barrier.

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This is a grazing herd, with smaller cows than some UK units, so the cubicles are all installed at 3ft9inch [1143] centers.  Beds lengths are 2.8m singles and 5m doubles.

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Parlour shed:

The milking parlour is a 20/40 herringbone, with handling and segregation options on the exit race.

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Alongside the parlour we have housing for dry cows, close group and some straw pens for calving or attention cows.  These all have easy access to the parlour as required.

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This side also has a 3m matching cantilever over the feed.

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Slurry:

We used the natural topography to allow a 2% fall on the buildings.  With sand bedded cubicles the slurry is all scraped to a new earth banked lagoon at the bottom of the site.

Lagoon
Parlour building and exit area
Collecting yard
Cow cubicles - sand beds
Dry cow area - Cow cubicles - sand beds
Dairy and milk silo

Plan a cow shed  

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